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cast iron

Cast iron is a group of iron–carbon alloys with a carbon content more than 2%. Its usefulness derives from its relatively low melting temperature. The alloy constituents affect its colour when fractured: white cast iron has carbide impurities which allow cracks to pass straight through, grey cast iron has graphite flakes which deflect a passing crack and initiate countless new cracks as the material breaks, and ductile cast iron has spherical graphite "nodules" which stop the crack from further progressing.
Carbon (C), ranging from 1.8 to 4 wt%, and silicon (Si), 1–3 wt%, are the main alloying elements of cast iron. Iron alloys with lower carbon content are known as steel.
Cast iron tends to be brittle, except for malleable cast irons. With its relatively low melting point, good fluidity, castability, excellent machinability, resistance to deformation and wear resistance, cast irons have become an engineering material with a wide range of applications and are used in pipes, machines and automotive industry parts, such as cylinder heads, cylinder blocks and gearbox cases. It is resistant to damage by oxidation but is difficult to weld.
The earliest cast-iron artefacts date to the 5th century BC, and were discovered by archaeologists in what is now Jiangsu in China. Cast iron was used in ancient China for warfare, agriculture, and architecture. During the 15th century, cast iron became utilized for cannon in Burgundy, France, and in England during the Reformation. The amounts of cast iron used for cannon required large scale production. The first cast-iron bridge was built during the 1770s by Abraham Darby III, and is known as The Iron Bridge in Shropshire, England. Cast iron was also used in the construction of buildings.

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  1. C

    Limited options for adding a boss to 90mm cast iron stack

    Hello, I have the exact same issue as this chap had 4 years ago, however I am unable to post on that thread and no solution was ever arrived at (Cast Iron Boss for 40mm waste - https://www.plumbersforums.net/threads/cast-iron-boss-for-40mm-waste.89358/). I have already read a lot of threads on...
  2. R

    Cast Iron breather pipe - Internal air valve?

    Hi all, Anyone help on what part I need to get to fit to a 340mm diameter cast iron downpipe that does not serve the main sewage run? I'm told I need an ' Internal air inlet valve with rubber joiner'. The cast iron pipe will be cut, sealed then boxed in internally in a conservatory. Links to...
  3. S

    Finding quality TRVs for Cast Iron Rads

    Have 16 cast iron rads in an old cottage and have been suffering for several years with brass TRVs I bought from a period house store. They look great but have been totally unreliable and around 6-8 have either failed or leaked or both. I'm looking for something to replace them that matches the...
  4. Simon-7613

    Cast iron radiator with no bleed valve?

    Hello, I’m hoping I can get some advice from those knowledgeable with this type of radiator. I want to bleed several of these but I cannot find a bleed valve anywhere on it, I almost believe that there isn’t one fitted, but I’ve heard all rads should have them. I’ve included some photos showing...
  5. H

    Replace cast iron

    I would like to replace the cast iron branch with plastic but am not sure how far below the floor level I will find the point where the branch spigot enters the female fitting. The floor is in a garage and there is a room below that I cannot access therefore all work has to be done from above...
  6. I

    cast iron waste issue

    hi guys, I have a customer that has a downstairs loo that is too close to the wall for their comfort. They would like me to angle the loo to give them more leg room. Went round with a 4" flexi to find an ancient 3" bore cast iron pipe connected with a macfit. I have spent ages trying to find...
  7. S

    Cast iron question for the mature lot on here.

    Morning all, just a simple question for the forum elders:D What size cast iron is 95mm OD, would I be correct in thinking 3.5” old school? Thanks in advance
  8. S

    Cleaning 100 year old cast iron rads.

    Morning people, I’m in the middle of a listed building refurb. The customer is having overlay ufh throughout and using the original cast iron rads as the supplementary heat. I’m removing the top and bottom entry bushes to have them at the bottom, there’s lots of dried magnetite coming out. I’m...
  9. D

    Connecting to cast iron waste

    hi I had a leak in kitchen at point where 40mm plastic connected with 110mm cast iron (spigot?). The cement was crumbling away. I removed old stuff now looking to reconnect. Tried this - https://www.NoLinkingToThis/p/mcalpine-drain-connector-110mm/3502v - but too large, internal opening is 90mm...
  10. G

    Replacing section of cast iron stack with plastic

    Hi. I am installing a downstairs toilet. My existing stack is cast iron. I don't really want to replace the whole stack so I'm hoping to to replace a small section at the bottom with a plastic t section. My question is if I chop the section out and replace with the plastic t, would it still...
  11. P

    Re using cast iron radiators

    I'm the maintenance guy for a client who owns a 1930's ex toffee factory which is up for redevelopment into housing. In the empty office building and ex social building there are cast iron rads that they are heating to stop freezing. I've advised them to drain them but they tell me that the...
  12. G

    Sealing a leaking strap boss onto 3 inch LCC (Cast Iron)

    Hi I've been asked to re seal a plastic strap boss which someone has bodged onto an cast iron waste stack. The strap boss is just above the old cast iron collar. The hole which it discharges through into the stack has been drilled slightly too small to work with the ridge on a 3 inch plastic...
  13. Bogart

    Cast iron rad tails affixing

    Is there any preferred method of connecting tails to a cast iron rad as opposed to a steel one? Manufacturer says use LSX, never tried this stuff. Thanks
  14. S

    Cast iron soil pipe jointing method

    Evening all, I’ve been asked to replace a cast iron stack on a listed building. The customer has ordered the required materials, I’ve just got to install it. What’s the modern day method to seal the joints? Thanks
  15. N

    Cast iron radiator fittings

    Hi all I am converting a 1910 community hall. It has 3 original cast iron radiators which are in good order but were installed via big steel pipe. The radiator fittings (connectors) are a big problem. At one end I have a steel pipe coming out with a 14tpi three quarter BSP tapered thread, that's...
  16. G

    Whats the best way to deal with rust around cast iron bath waste

    The customer dosen't want to change the cast iron bath but it has rust around the plug waste hole. It dosent look good and is difficult to clean. I've suggested touching up the bath with some repair enamel paint but now am not sure which product to use. Some of the product reviews are not good...
  17. L

    ptfe alternative??? ______________

    Hi all, Ive fit a cast iron radiator in my living room, at the flow and return there are two 11/4 to 1/2 reducing bushes, they're both dripping when the system is filled, I've wrapped the threads with a liberal amount of ptfe but to no avail, is they're anything else I could use? It's becoming...
  18. G

    I cant find a 1650 x 700 steel bath to replace old cast iron.

    Looked everywhere and I cant find a 1650 x 700 steel, not acrylic bath. 1650 x 750 is too big. I don't fancy chasing in a 1700 bath. Can anyone help? Cheers to anyone who can im going in circles searching online.
  19. J

    Cast iron soil stack

    The waste pipe that's been concreted into the building wall, and runs out into a cast iron soil stack has a crack in it. It is a part of the soil stack and will have to be cut out/or smashed out. If I was to cut the cast iron below this point, put a pvc branch in with a pvc to cast iron soil...
  20. Bibbs118

    Cast Iron style rads on 10mm

    Hi, A customer wants cast iron style rads throughout, 9 or 10 in total but currently has 10mm pipe . Is there any problems installing this type of rad on mircobore? I'm worried about the water content being much higher and it not circulating? Anyone else installed these on mircobore? Cheers
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