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cast iron

Cast iron is a group of iron–carbon alloys with a carbon content more than 2%. Its usefulness derives from its relatively low melting temperature. The alloy constituents affect its colour when fractured: white cast iron has carbide impurities which allow cracks to pass straight through, grey cast iron has graphite flakes which deflect a passing crack and initiate countless new cracks as the material breaks, and ductile cast iron has spherical graphite "nodules" which stop the crack from further progressing.
Carbon (C), ranging from 1.8 to 4 wt%, and silicon (Si), 1–3 wt%, are the main alloying elements of cast iron. Iron alloys with lower carbon content are known as steel.
Cast iron tends to be brittle, except for malleable cast irons. With its relatively low melting point, good fluidity, castability, excellent machinability, resistance to deformation and wear resistance, cast irons have become an engineering material with a wide range of applications and are used in pipes, machines and automotive industry parts, such as cylinder heads, cylinder blocks and gearbox cases. It is resistant to damage by oxidation but is difficult to weld.
The earliest cast-iron artefacts date to the 5th century BC, and were discovered by archaeologists in what is now Jiangsu in China. Cast iron was used in ancient China for warfare, agriculture, and architecture. During the 15th century, cast iron became utilized for cannon in Burgundy, France, and in England during the Reformation. The amounts of cast iron used for cannon required large scale production. The first cast-iron bridge was built during the 1770s by Abraham Darby III, and is known as The Iron Bridge in Shropshire, England. Cast iron was also used in the construction of buildings.

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  1. W

    Cast Iron Bath

    Only done one full bathroom to date. Went well but obviously being my first took it out of me a bit. Got possible 2nd one to quote on shortly. She says there's a cast iron bath to remove. Dealt with one of these before with one of the guys I worked with. Was a case of.. gloves on, goggles on...
  2. C

    cast iron joining

    hi everyone.im starting a new job where i might have to maintain old cast iron pipework.but because im a fairly young plumber ive never worked with cast iron. ive been doun some research and can only really get info from america.so i dont know if it applies here. they say that oakum fibre is...
  3. W

    How to cut cast Iron soil pipe

    Hi fellow plumbers. Could anyone tell me the best way to cut and remove a cast iron soil pipe so that i can replace it with a plastic one.
  4. P

    40mm waste to cast iron soil stack

    Was wondering if anyone could suggest a way to tee into a cast iron soil stack with a new 32/40mm waste from a cloakroom sink. the stack is internal and i dont want to cut into it incase its brittle and shatters. And i also dont want to have to run a new pvc soil pipe through the roof space...
  5. C

    Cast Iron Soil Pipe Junction Rotation/Removal

    I have a cast iron soil pipe to which I wish to connect a new soil pipe from a toilet located in a different position to the existing one. This requires either rotating the existing soil pipe junction or probably inserting a new plastic one. What is the best method to rotate/remove the old one...
  6. T

    Connecting to old cast iron soil

    Hi all, I'm looking to connect a new plastic soil system (Marley) to the old cast iron soil at driveway level. Does anyone know the correct fitting to do this? I came across this one on the Marley website (the SA42) Catalogue - Marley Plumbing & Drainage but I really wanted a grey fitting to...
  7. T

    cast iron rad valves , a cheaper alternative?

    just wondering what kind of valves manual rad valves are? i was thinking i could perhaps use the gate valve and lock shield gate valve half way down the page? what do you guys think? Toolstation > Plumbing > Valves
  8. J

    cast iron radiators

    Hi all I am due to take out some old cast iron rads and want to know how easy it might be to take them apart on site for ease of handling. As they are all damaged they have no salvage value. I have read on other posts that there are different methods of joining the sections but how can you...
  9. T

    wanted cast iron rads, suffolk or east sussex areas.

    i need six in total minimum , ones with feet would be nice. also , im not loaded. :) i need one for a bathroom , two largish ones for a dining room and a sitting room max 800mil height , two medium sized for a long kitchen (10 meters x 3) and a thin one for a hallway.
  10. S

    Cast Iron Radiator repairs??

    Does anyone know of anywhere in Northern Ireland that can fix leaks in cast iron school house type rads? :confused: Tried google etc to no avail. Or is there a way of fixing them DIY style...there are a couple of leaks at the bottom between two of the sections.
  11. P

    cast iron again

    dont know how i keep getting them:(:D i take it i can strap boss into cast iron stack and cutting into it is with a normal hole saw and carefuly does it
  12. P

    cast iron stack

    whats the best way to take out a cast iron stack.........start at the top and angle grind sections out
  13. J

    cast iron soil pipes

    I am in the process of fitting a mascerator with a32mm dicharge pipe can anyone help on how to fix said discharge pipe into soil pipe please. john L
  14. R

    cast iron work

    bit of advice pleaze, just landed an insurance job in an upstairs bathroom 1950's semi. the toilet also requires moving allong the same wall (exchange position with basin nearer to stack). the pan connector goes verticle down into and under the floor boards parrallel with the joist's and...
  15. A

    Cast Iron External Stack

    I have to install a downstairs WC Cloakroom and need to cut a hole through the wall and boss a 4" branch into an existing black cast iron stack. I have a few ideas but wanted to see what other's ideas were. The main two were buying a 110mm black boss and drilling a hole into the cast iron...
  16. J

    3.5" Cast iron soil to Modern loo pan

    Hi, I have come across a house that has 3.5" Cast iron soil external to the house and the owner wants to add another loo on the ground floor. I havent committed myself as yet but althought I know I can get LCC cast iron branches etc (EXPENSIVE!) I am puzzled on how to go back into modern size...
  17. T

    Removing cast iron soil pipe

    Hi all, I plan to replace the cast iron soil pipe on the outside of my house with plastic, but I was wondering if it's a job that's feasible from ladders or am I realistically looking at hiring scaffolding? Thanks in advance.
  18. L

    cast iron column rads

    Hi, Can anybody advise me how to calculate the output of cast iron column radiators please. also another question on a different project, on a CHS sourced by a wood boiler stove the norm is to use 22mm tube on the flow and return to the radiators linking the rads with 15mm tube. Can this be...
  19. P

    Cast iron bath

    Is the best way to remove a cast iron bath by yourself with an angle grinder? Its just a normal fixed bath with panels, nothing fancy. I've been lucky so far as I have avoided them, basicly what is the best method from bathroom to scrap merchant?
  20. J

    How can I remove the cast iron drain pipe fittings?

    Hi, I live in a 50 year old house but have a problem removing the cast iron drain pipe fittings. The cast iron hopper at the top of the drain pipe has cracked and water is seeping down the wall. I have in fact been able to smash the cast iron wall fixing with a hammer but the bolts securing...
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