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corrosion

Corrosion is a natural process that converts a refined metal into a more chemically stable form such as oxide, hydroxide, carbonate or sulfide. It is the gradual destruction of materials (usually a metal) by chemical and/or electrochemical reaction with their environment. Corrosion engineering is the field dedicated to controlling and preventing corrosion.
In the most common use of the word, this means electrochemical oxidation of metal in reaction with an oxidant such as oxygen or sulfates. Rusting, the formation of iron oxides, is a well-known example of electrochemical corrosion. This type of damage typically produces oxide(s) or salt(s) of the original metal and results in a distinctive orange colouration. Corrosion can also occur in materials other than metals, such as ceramics or polymers, although in this context, the term "degradation" is more common. Corrosion degrades the useful properties of materials and structures including strength, appearance and permeability to liquids and gases.
Many structural alloys corrode merely from exposure to moisture in air, but the process can be strongly affected by exposure to certain substances. Corrosion can be concentrated locally to form a pit or crack, or it can extend across a wide area more or less uniformly corroding the surface. Because corrosion is a diffusion-controlled process, it occurs on exposed surfaces. As a result, methods to reduce the activity of the exposed surface, such as passivation and chromate conversion, can increase a material's corrosion resistance. However, some corrosion mechanisms are less visible and less predictable.
The chemistry of corrosion is complex; it can be considered an electrochemical phenomenon. During corrosion at a particular spot on the surface of an object made of iron, oxidation takes place and that spot behaves as an anode. The electrons released at this anodic spot move through the metal and go to another spot on the metal and reduce oxygen at that spot in presence of H+ (which is believed to be available from H2CO3 formed due to dissolution of carbon dioxide from air into water in moist air condition of atmosphere. Hydrogen ion in water may also be available due to dissolution of other acidic oxides from the atmosphere). This spot behaves as a cathode.

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  1. S

    Flux corrosion time

    Really wiered question but...........Anyone got any idea how long it would take for flux to corrode through the flexi annaconda pipe on a gas meter (if it even would). I have tried googling but cant seem to find any answers.
  2. M

    copper pipe corrosion

    I have a problem of copper corrosion in both the hot and cold water which leave blue stains on sinks etc.As it is in both hot and cold water I have concentrated on the cold water supply to find out where it is coming from. Where the water enters the building there is a galvanised metal pipe...
  3. P

    Mixed metals in a cast aluminium radiator.

    I have some die-cast aluminium water-filled radiators which I need to fit reducing bushes to. One supplier suggests brass ones would be needed as there are no problems corrosion due to mixing metals... but another suggested steel ones would be needed! I need a third (or more) opinion please!
  4. N

    Radiator corrosion

    Hi all, I am looking at buying a property which has corrosion on one of the upstairs radiators. As shown below. I know nothing about plumbing so how serious is this? I appreciate it is one photo but the rest of the house looks in good condition (it's a 1940s build). The bathroom and...
  5. M

    Constant air in 1 rad

    Had a Worcester Jnr condensing boiler fitted about 6 months ago as a replacement for open vented system. I fitted a replacement but larger rad in living room and 1 same size but double panel in a bedroom.This is the one that gets air in constantly. All other rads are original. Have never had...
  6. D

    Passive flux

    Can anyone tell me, is residue from passive flux such as "la-co" corrosive after the soldering process is complete? Thanks.
  7. B

    DAFT QUESTION OF THE DAY: How DOES air get in.....

    I know its a daft question but I have to go to a job next week where they reckon they are bleeding the same 2 rads almost every day. Its a pumped system with water on gravity. Im all over boilers but often get stuck on simple CH design problems.. Thanks
  8. Scott_D

    Inline corrosion inhibitor

    Has anyone fitted one of these? No need to add chemicals and maintenance free Boiler Protection pack (FERN 1) [BPPFERN1] - £110.00 : Boilers, Heating Supplies, Plumbing Supplies, Mr Central Heating
  9. O

    what you think ?

    what you guys think of this ? ok or not ? pulled my floor up. those bricks are the only support for that pipe right the way along
  10. D

    Galvanic corrosion

    Wondered if anybody could offer some advice. I have to join onto some steel central heating pipes, i was planning to to do this with standard brass threaded fittings and then off I go on copper pipes. It has been pointed out to me that this will cause problems with corrosion in the future. I...
  11. M

    Constantly getting air in radiators

    Hi All, I'm a sparky and have dropped in from the "other" side to ask what may appear to be a daft question! In recent years I've had to bleed two of our radaitors occassionally to get rid of air, but since I've turned our heating on this autumn, the bleeding has been required every few days or...
  12. C

    pipes in walls - protect from corrosion, which tape?

    What sort of tape should be used when a pipe is chased into a wall and plastered over. Denso, seems a little extreme, is something like pvc electrical tape ok, or is there something better
  13. R

    Central heating pipes and pump corrosion

    I had to replace the central heating pump yesterday evening because the old one stopped working - I think it started leaking and shorted the electricals. As it was so calcified, I just bought a new one plus the top and bottom connection bits. I have attached some pictures of the stuff that is...
  14. marvoni

    Waste disposal unit on its last legs.

    I have a rebranded insinkerator model 55 disposal in my kitchen. Recently it started leaking and after being ignored it started tripping the power. I hauled it out from under the sink and dismantled it. The grinding chamber is basically an cast aluminium tube that's flanged on both ends and it...
  15. A

    Typical price for adding Corrosion Inhibitor to a central heating system?

    Hi, I've had some work done on my central heating system (which has 4 radiators) and need to have new corrosion inhibitor added. What's the typical cost of someone coming to do this - it's a new system (7 months old) so I'm not sure that it needs flushing. thanks, Adrian
  16. A

    Worst corrosion I've seen yet..

    Had to replace a 3 port, refilled the system and the boiler kept over heating and locking out. Thought it was an air lock, tried to clear it for hours before deciding to take the pump off... That explains that then
  17. W

    Copper pipe in limestone wall

    Hi Guys, Just completed installing shower 3 way diverter thermo valve in stone wall (limestone with lime mortor bond) dusty to say the least. The 15 mil copper tube with soldered joints needs protection against corrosion from any cement I may use afterwards, I believe internal filler is the...
  18. B

    the effects of corrosion

    changed a boiler today,custard had decided it was past its best found it blocked solid like this throughout the boiler,no evidence of any inhibitor in the system
  19. A

    Too much air

    Hi there, I have too much air in the radiators, have to bleed every day to get it rght. Its vented system with F/E cistern on the loft and boiler under stair. Please advice..
  20. J

    Heating system needs regular bleeding

    Hello, I have a vented heating system in my small end of terrace three bedroom house. Generally the system works well but I find that I get a lot of air in the system. The air tends to collects in one of the radiators - I find that I need to bleed it every two or three days in the winter...
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