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corrosion

Corrosion is a natural process that converts a refined metal into a more chemically stable form such as oxide, hydroxide, carbonate or sulfide. It is the gradual destruction of materials (usually a metal) by chemical and/or electrochemical reaction with their environment. Corrosion engineering is the field dedicated to controlling and preventing corrosion.
In the most common use of the word, this means electrochemical oxidation of metal in reaction with an oxidant such as oxygen or sulfates. Rusting, the formation of iron oxides, is a well-known example of electrochemical corrosion. This type of damage typically produces oxide(s) or salt(s) of the original metal and results in a distinctive orange colouration. Corrosion can also occur in materials other than metals, such as ceramics or polymers, although in this context, the term "degradation" is more common. Corrosion degrades the useful properties of materials and structures including strength, appearance and permeability to liquids and gases.
Many structural alloys corrode merely from exposure to moisture in air, but the process can be strongly affected by exposure to certain substances. Corrosion can be concentrated locally to form a pit or crack, or it can extend across a wide area more or less uniformly corroding the surface. Because corrosion is a diffusion-controlled process, it occurs on exposed surfaces. As a result, methods to reduce the activity of the exposed surface, such as passivation and chromate conversion, can increase a material's corrosion resistance. However, some corrosion mechanisms are less visible and less predictable.
The chemistry of corrosion is complex; it can be considered an electrochemical phenomenon. During corrosion at a particular spot on the surface of an object made of iron, oxidation takes place and that spot behaves as an anode. The electrons released at this anodic spot move through the metal and go to another spot on the metal and reduce oxygen at that spot in presence of H+ (which is believed to be available from H2CO3 formed due to dissolution of carbon dioxide from air into water in moist air condition of atmosphere. Hydrogen ion in water may also be available due to dissolution of other acidic oxides from the atmosphere). This spot behaves as a cathode.

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  1. G

    Water Tank Corrosion

    Hi Can anyone advise how to remove the corrosion on the temperature and relief valve on the outside of my tank. There is a very slight drip occasionally but not much. I have attached a photo. Thanks
  2. D

    Heavy corrosion on new copper

    Hi. Could anyone shed some light on a reason for this excessive corrosion. The pipes are 3 months old, inside a wooden clad room, I can't see any sources of any leaks. The corrosion seems to be near the holes in the wall. Is this a chemical reaction from the wood treatment ? Many thanks.
  3. P

    3/4 Brass coupling with nylon thread, why?

    Hi all, I recently got with a pressurised water heater connections consisting of 3/4 brass nipples and brass couplings, the coupling has rubber seals and nylon internal thread, why would this be the case and can I not just directly couple to the water heater without the coupling supplied using...
  4. M

    Pitting corrosion - outside of domestic CH pipe

    Hi there, can anyone offer any suggestions about possible causes behind a recent failure of 15mm copper in domestic CH duty? Piping was installed 15 years ago in an extension. Floor structure is concrete slab sealed with bitumen, pipework sleeved in polythene / fibre insulation and resting on...
  5. A

    Corrosion in new copper pipe

    Hello, I have been looking for instances of unexpected pinholes in new copper pipe. I have asked this before but we are up to our fifth leak. Firstly, it is not flux. This is a traditional response from the plumbing community, but it isn't. Secondly, it is not 'poor quality' copper or old copper...
  6. A

    Corrosion since drain down?

    Just over a year ago I had a leak on one of the valves on my Boilermate 2000, so it was drained down and a new valve fitted. On drain down, the water looked quite clean. British Gas did the job and refilled the tank, but with no inhibitor, as apparantly that 'isn't part of the job'. Also I...
  7. M

    flux corrosion inside.of pipe

    If working on a new build estate and first fixing in copper, if the houses hot and cold water and heating system is fillled for around a year could this cause problems with corrosion from any flux internally on the pipe?
  8. S

    What has caused the corrosion?

    Asking for some help…. Would anyone be able to tell me what has caused the green corrosion on the pipe in the first photo? This particular pipe leaked soon after the photo. The installers are saying it is caused by hard water. But the pipe was installed 17mths before. In my view it is flux...
  9. M

    mico bore heating pipes clipes to breeze block before dot and dab plasterboard

    is duct tape ok for corrosion protection on micro bore central heating pipes clipped to breeze block walls before dot and dab plasterboard
  10. S

    Pipes showing green patches - 18mths after installation

    Pipes are showing a lot of green patches, 18mths after installing a new heating system and water pipes. These pipes are in airing cupboard and by boiler. There is green around most of the joins of the pipes - ie where 2 pipes have been soldered together. Also spots and patches of green on pipes...
  11. N

    How to stop corrosion in tap shroud

    Hi, I am a handyman for a letting agents. I am have many tenants reporting faulty basin/bath crosshead taps. When I open the shroud to get to the headgear I find that the clip that holds the stem against the headgear is missing completely or has been severely dissolved so that it is found...
  12. G

    Bath tap corrosion issue

    Hello Just had a new bathroom fitted with shower riser rail over bath. The bath taps however appear to be corroding on the inside and I'm not sure why as they are brass and I thought this did not corrode. So I am perplexed. Does anyone understand why this is happening, any help much...
  13. M

    helpful advise on boiler casing

    Had annual service today and fitter snaged boiler and dissconected it ,outside of the casing has a 10mm hole in the top caused by corrosion and it is leaking fumes which i understand . What i need to know is do i need a new boiler are can I get the hole repaired by bolting a plate over the hole...
  14. L

    Is it air or hydrogen, when bleeding a rad?

    Hi all, how do you test for hydrogen, when bleeding rads? If I know the gas coming out of the rad is hydrogen for arguements sake when I bleed it, then I know internal corrosion, is taken place. So I can eliminate, air being sucked in. Thanks:tounge_smile:
  15. C

    softened water and filling a cast iron boiler with modern unvented

    is it ok or even a good idea to use softened water in a central heating system? this is partially related to another post. the heat exchanger is iron, but it feeds via an indirect coil an RM stelflow unvented. will using softened water cause corrosion?
  16. S

    Problem with One Radiator which keeps filling up with Air

    I have got a problem with only 1 Radiator. It keeps filling up with Air and needs to be bleed. Its the radiator which is nearest to the airing cupboard. In the airing cupboard there is 2 2 port valves, pump and By pass Valve and Cylinder. Anyone got any idea's what could be causing the problem...
  17. V

    mysterious air in y plan

    Hello All, I have an interesting question to ask regarding mysterious air entering into a Y plan system gravity fed with f&e tank and a cwsc Ideal floor standing heat only boiler over 20 years old Honeywell mid position valve Hot water cylinder. Air is entering into the system so...
  18. A

    Plumbing in swimming pool

    Just started maintaining sports club swimming pool. Chlorine appears to cause corrosion to chrome on copper and stainless steel pipework in showers. What the solution?
  19. R

    Corrosion in system

    I've finally got to the bottom of my recurrent air/ gas problem….. To recap.. http://www.ukplumbersforums.co.uk/central-heating-forum/55434-air-open-vented-system-new-post.html We have an open vented fully pumped system with a 3 year old Vaillant Ecotec condensing boiler which replaced an...
  20. J

    Your thoughts on running radiator pipes along a wall

    Background: having an extension built. Builder installed radiator. Put copper pipes with plastic push fittings across Celotex insulation on floor, to be screeded over. Had a friend look (a plumber), and he said nnnooooooooooooo. So I am paying him to re-do all the pipe work. I think he said he...
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