Discuss Head wrecker! in the Plumbing Jobs | The Job-board area at PlumbersForums.net

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zeebeedee

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Got a row of 6 houses on my contract all new builds. Worcestor greenstar r28 he system http://www.acwilgar.co.uk/Boiler-Manual-PDF/Worcester Bosch/GreenStar 28 HE System.pdf

Problem is radiators in the back of the house only get Luke warm unless you turn the front off. There is a gate valve fitted acting as a bypass just after the return out the cylinder. This has some affect but not much. Today I worked out that if its on heating only the rads heat up fine, select both heating/hot water and the rads at the back of the house go Luke warm until the hot water is satisfied.

Pumps fine, system is balanced, no sludge clean as a whistle, what the hells going on????? The best theory I can come up with is the system layout, possible one pipe system to the rear of the property.
 
Fit an auto bypass and a balancing valve on the hw return.
Balance the system again while the hw is on.
Won't be a 1 pipe on a new build.
 
Unlikely that the gate on the cylinder return is a bypass.

More likely to be a throttling/balancing valve. Turn it off then call for heating and hot water.
Gradually open the gate valve until you get heat at the flow.

Now check if the cooler rads are getting warmer.
 
Last edited:
Throttling valve will restrict the flow through the primary the same as a lockshield
on a radiator. So will let more flow to the further rads.
 
Throttling valve will restrict the flow through the primary the same as a lockshield
on a radiator. So will let more flow to the further rads.

Turning the gate valve completely off has very little effect though. It was the first thing I went for after ruling out the pump/sludge.
 
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